Excellent · 4.5 out of 5 · 95 verified reviews

Packaging That Actually Impresses

Didn't expect much honestly, but the box quality blew me away. Sturdy, great print, and customers even asked where I got it. Shipping took a little longer than I hoped, but worth the wait.

Sarah Mitchell · Verified · 23 Jun 2026

Solid Quality for the Price

Was worried the price meant cheap quality, but nope. Boxes came exactly as designed, no dents, colors spot on. Already ordered a second batch.

David Chen · Verified · 18 Apr 2026

Made My Product Look Premium

My product was always good, the packaging never matched it. This fixed that. Feels premium, survives shipping well, and customers noticed without me saying anything.

Amara Okafor · Verified · 09 Feb 2026

321 reviews

Custom Printed Double Wall Tray Boxes

Looking for packaging that offers both durability and a clean display? Custom Printed Double Wall Tray Boxes are designed with reinforced side walls to provide extra strength while keeping your products neatly organized. Whether you’re packaging baked goods, cosmetics, beverages, electronics, or retail items, these trays deliver reliable support and an attractive presentation for shelves, counters, and shipping.

At Hive Custom Boxes, we manufacture custom tray boxes using eco-friendly Kraft, cardboard, and corrugated materials that are strong, recyclable, and built for everyday packaging needs. Our printed display trays are fully customizable in size, style, and design, allowing you to showcase your logo, brand colors, and artwork with premium-quality printing and finishes. The result is packaging that protects your products while helping your brand stand out.

Ready to create durable packaging that leaves a lasting impression? Contact Hive Custom Boxes today for a free quote and customize your Double Wall Tray Boxes.

Starting from

$0.50

per box

$1.00

Get Your Custom Quote

Send your product specs and get a no-obligation quote within 2 business hours.

Drag & Drop Files, Choose Files to Upload

By submitting this form you agree to our Terms of Service and Privacy Policy.

Details

Packaging Benefits

Custom Box Design

Price Match Guarantee

Fast Turnaround Times

Eco-Friendly Materials

Low Minimum Order Quantities

24/7 Support

High-Quality Printing

Quality Assurance Checks

Product nameCustom Printed Double Wall Tray Boxes
Box styleOpen tray with double-layer walls for a strong, rigid structure
StructureSide panels folded back on themselves so every wall is two layers thick
Wall typeDouble wall (reinforced sides)
Product fitHeavier retail, food, gift, and display products needing a sturdy tray
DimensionsAll Custom Sizes & Shapes
MaterialFolding carton (paperboard), kraft, or E-flute corrugated
ClosureOpen-top tray; optional matching lid or sleeve
AssemblyShips flat; folds up into a rigid double-wall tray
Depth optionsShallow display trays to deeper holding trays
PrintingFlexo, litho, or digital — CMYK, Pantone (PMS), up to full color
Finishing optionsGloss/matte lamination, soft-touch, spot UV, foil stamping, embossing/debossing
CoatingAqueous, varnish, or none; food-safe/grease-resistant options
Special featuresReinforced double walls, matching lid, dividers, food-safe liner
Add-onsLids, sleeves, inserts, dividers
Eco optionsRecyclable kraft, water-based coatings, compostable board, soy inks
Order Quantity100 – 500,000 units
Turnaround time7–10 business days, Rush
ToolingOne-time custom die and print plate setup
MaterialDescriptionWeight (gsm)Best suited for
SBS (C1S / C2S)Premium solid bleached board with a smooth white surface300–500 gsmRetail and premium display trays
Kraft paperboardNatural brown board, recyclable and eco-friendly look350–450 gsmOrganic, natural, and artisan trays
CCNB (clay-coated news back)Coated front, gray back; economical350–450 gsmCost-sensitive retail and general use
Recycled paperboardMade from post-consumer content350–450 gsmEco-focused, budget-friendly runs
Grease-resistant boardFood-grade board with a grease-proof coating or liner350–450 gsmFood trays and bakery/deli use
E-flute corrugatedThin corrugated for maximum strength and rigidity~250 gsm liner (approx. 32 ECT)Heavier products and heavy-duty trays

Customization options

Every stock, print method, and finish below can be applied to your magnetic closure rigid boxes. Not sure what suits your product? Ask and we will recommend a spec.

Anti Scratch Lamination

Aqueous Coating

Lamination

Soft Touch, Silk Lamination

Soft Touch Coating

Spot Gloss UV

UV Coating

Varnish

Digital Printing

Offset Printing

Oil Based Inks

Pantone Colors

Pantone Metallic Colors

Soy Vegetable Based Colors

UV Printing

Water Based Ink

Blind Debossing

Blind Embossing

Cold Foil Printing

Combination Embossing

Hot Foil Printing

Registered Embossing

Window Patching

Black Kraft

Clay Coated Kraft Back

Clay Natural Kraft

Holographic Paper

Metallic Paper

Natural Brown Kraft

Textured Paper

Uncoated Unbleached Kraft

White Kraft

Bleached White Board

Kemi White Board

Natural Kraft Board

Oyster White Board

A Flute

B Flute

C Flute

Double Wall

E Flute

F Flute

Single Face

Single Wall

Duplex Chipboard

Grey Chipboard

Frequently Asked Questions

Got a question? Take a look at our FAQs about the custom packaging process. If you can’t find the answer you’re looking for, don’t hesitate to contact us through live chat, one of our online forms, or give us a call at 1 (800) 725-9660 to speak with a custom box packaging expert now.

What are Double Wall Tray Boxes best suited for?

These trays are ideal for displaying and transporting bakery products, beverages, cosmetics, electronics, food items, and a variety of retail products.

How do double wall trays provide better protection?

The reinforced side walls add extra strength, helping the tray support more weight and protect products during handling and transportation.

Can I customize the tray with my branding?

Absolutely. You can personalize the dimensions, logo, artwork, colors, and finishing options to create packaging that reflects your brand.

Are these trays available in sustainable materials?

Yes. We manufacture them using recyclable Kraft, cardboard, and corrugated stock to support environmentally responsible packaging.

Do you offer inserts or partitions for multiple products?

Yes. Custom inserts and dividers can be added to keep products organized, separated, and secure inside the tray.

Planning to order in bulk for your business?

We offer flexible order quantities, wholesale pricing, fast turnaround times, and free design assistance to meet your packaging requirements.

What Our Clients Say

160+

Related Products

Got a question? Take a look at our FAQs about the custom packaging process. If you can’t find the answer you’re looking for, don’t hesitate to contact us through live chat, one of our online forms, or give us a call at 1 (800) 725-9660 to speak with a custom box packaging expert now.

Looking for other custom boxes and packaging?

Chat with our packaging experts for a free consultation and instant price quote.